After extensive market research and site visits to original equipment manufacturers (OEMs) and end-users, the customer chose Water Jet Sweden as a long-standing and trusted industry leader in this field, renowned for reliability, longevity, and dedicated support. With an array of over 100 machine configurations, each water jet cutting system is built to order and made to last. This ensured the customer could be confident that they would receive a machine tailored to their exact specifications and one they could invest in with confidence. This case study exemplifies the importance of custom solutions for water jet cutting to address unique industrial needs and achieve operational excellence.

Customisation Requirements:

Premium NCP40 Water Jet Cutting Machine

The customer opted for the NCP40 model, a premium water jet cutting machine known for its versatility and efficiency. The machine is ideal for both 2D and advanced five-axis 3D cutting, making it suitable for various professional job shop and industrial applications. The NCP40’s advanced features and customisations ensured maximum productivity, flexibility, and profitability for the customer's application requirement.

Extended Table Option

The customer selected the larger table option, extending the working range to 4.2 metres. This choice was driven by the redesigned NCP40 and NCP30 models, which now feature extended working ranges to accommodate the growing adoption of BevelJet60™ and AlphaJet™ 5-axis technology solutions. The extended range allows full 3m and 4m working ranges even at extreme cutting angles, essential for the customer's diverse cutting requirements.

6000 Bar Cutting Head

For the processing of thick plates, the customer opted for the 6000 bar cutting head. This technology package offers the fastest abrasive waterjet cutting in the industry, providing higher throughput while reducing the processing cost per unit length of cut. Despite the higher initial capital cost, this investment promised a short payback period, aligning with the customer’s need for efficient and cost-effective production.

2D Cutting Head

Although the Premium model includes a 3D cutting capability, the customer opted for a 2D cutting head. While the BevelJet 60 was considered for its advanced capabilities, there was no proven requirement to justify the additional investment. The focus remained on optimising for their specific applications.

Application

This NCP40 machine will be used for cutting custom plates used in the overhaul and repair of yachts. These tasks range from cutting external structural pieces for the hull to creating decks and aesthetic finishing panels. The precision and efficiency of the NCP40 water jet cutting machine significantly enhance the quality and speed of these tasks, meeting the customer’s high standards.

Delivery and Implementation

The NCP40 machine has been delivered to the customer's UK facility and installation has been scheduled. This is a long-term project which has cemented a strong partnership between the customer and Water Jet Sweden, built on shared business values and ethics.

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Premium Versatile, top of the line cutting systems, in all sizes, from 2D to advanced five axis cutting in 3D

The Premium machine is a versatile and efficient machine tool that can be found in almost any professional job shop or industry. With a huge range of optional settings, it can be designed to meet a wide range of cutting requirements, both 2D and 3D cutting. Based on Water Jet Sweden top class mechanical design it is a machine model for experts and tough performance demands.

Features:

• Multi Head CNC Controlled – cut cost by more efficient material usage and minimize production time.

• Beveljet®60 – Real five axis interpolation manage bevel and free form 3D cutting. A fully vector based calculation in Fanuc for TCP improve cutting quality.

• Turning Device – Tube cutting function fully integrated into the control system. Combine with Beveljet 60 or retrofit existing machine.

• Table Grids – To emphasise the versatility there are a number of table grid options depending on cutting requirements. .

About Water Jet Sweden

Water Jet Sweden develops, manufactures and markets advanced solutions for water jet cutting and provides a quality aftermarket offer with service and parts. Since 1993 they strive to be the obvious first choice for customers worldwide who seek solutions in water jet cutting of high quality and high technical content.

For more information on how we can increase your throughput and reduce your processing costs with our world-leading water jet cutting technology or to get a quote on any of our waterjet cutting machines just call us on 01937 845499 or send us an email to info@wjsuk.com